Production
Process
- 01. Conditioning imports
- Management item
- - Report of raw materials, subsidiary materials
- - Self component-analysis
- - Visual inspection of raw materials and subsidiary materials
- 02. Dissolution
- Related equipment
- - Electric induction furnace (1500kw / 2ton)
- Management item
- - Charging weight, dissolution temperature
- 03. Electric induction furnace
- Related equipment
- - Spectrometer (Df-200)
- Management item
- - Molten Metal chemical analysis
- 04. Casting handling
- Related equipment
- - Processing line
- Management item
- - Mix rate, Mixer time, Casting temperature
- 05. Casting test
- Related equipment
- - Casting-moisture-measuring-instrument (MF-50)
- - Filling-testing-machine
- - Compression-strength-testing-machine (TCRK-200)
- Management item
- - Moisture, Filling, Compression-strength
- - External exam twice a week
- 06. Molding
- Related equipment
- - Automatic moulding machine (AR8590)
- Management item
- - Mold breakage, Mold breakage or not, Mold hardness, Squeeze pressure, Jolt time
- 07. Tapping
- Related equipment
- - Electric induction furnace (1500kw / 2Ton)
- - Electric induction furnace (1500kw / 2Ton)
- Management item
- - Outing amount, Tapping temperature
- 08. Injection
- Related equipment
- - Injection Raddle
- - Immersed thermometer(0-1700℃)
- Management item
- - Injection time, Injection temperature, Injection weight, Stream inoculation
- 09. Biopsy / Component analysis
- Related equipment
- - Spectrometer(DF-200)
- - A metallographic microscope(GX41)
- Management item
- - Chemical composition after inoculation
- - Black Research tempered glass
- 10. Form removal and Talsa
- Related equipment
- - Shot facilities (Three types)
- Management item
- - Shot time, Current value, Shot product visual examination
- 11. Lapping
- Related equipment
- - A high-frequency generator
- - Bench grinder
- Management item
- - Over grainding, Riser part Burr miss-match
- 12. Exterior subsequent inspection
- Related equipment
- - Industrial endoscope
- Management item
- - Product subsequent inspection, Testing of product inner crack and casting
- 13. Coating
- Related equipment
- - Trolley Coating Mechanical System
- Management item
- - Combination percentage, Painting concentration, Drying-time, Complete-product check-with naked-eyes
- 14. Complete product test
- Related equipment
- - A metallographic microscope (GX41), Brinell hardness
- - Multi-use material tester (kk-30)
- Management item
- - Tensile Strength, Yield Strength, Elongation Percentage, Graphite Spheroidizing Ratio, Matrix Structure
- 15. Packing and shipment
- Related equipment
- - Standard pallet for each company
- Management item
- - Delivery label
- - Product amount
